Product Description
Particletrack G600 Process Technology For Pilot/production
Improve Production Processes For Pilot Plants and Manufacturing
The ParticleTrack G600 with FBRM technology production series provides a robust design for pilot or manufacturing needs, with models optimized for installation in:
- Pipeline (ParticleTrack G600T with FBRM technology)
- Small process vessels (ParticleTrack G600P with FBRM technology)
- Large process vessels (ParticleTrack G600R with dip pipe installation kit)
FBRM (Focused Beam Reflectance Measurement) provides the unique ability to measure particles and droplets inline in concentrated suspensions and emulsions, without the need for sample extraction or sample preparation. FBRM tracks the rate and degree of change to particles and particle structures as they actually exist in-process. Inline FBRM measurements helps scientists and engineers to quickly link particle system dynamics to process conditions assuring optimal product quality efficiency such as filtration and other downstream processes.
With FBRM technology, users can:
- Understand how the particle system responds to changing process parameters
- Optimize particle distribution to improve process performance and product quality
- Transfer the process to achieve batch repeatability and process safety
All Particle Track G600 production systems with FBRM technology can be mounted with a removable threaded adapter flange or triclamp fitting which enables installation in a pipeline or vessel without the need of a permanent weld. Ball valve, ANSI, DN, and other installations are also available. Dip pipe adapter kits including detailed mounting/removal instruction are available.
Technical Details 
Effortless Integration in Process EnvironmentsThe Particletrack G600 is engineered for seamless installation in reactors and pipelines as an insertion probe, making it suitable for both laboratory scale and full production. Its IP65 protection rating and rugged materials, including 316L stainless steel and a sapphire window, ensure reliable performance even under demanding conditions.
Real-Time, Accurate Particle AnalysisOffering real-time in situ measurements with less than one second response time, the G600 delivers precise particle size analysis (2 m) continuously. Non-invasive operation means production processes remain uninterrupted, maximizing efficiency while enabling immediate decision-making based on live data.
User-Friendly Operation and Data ManagementEquipped with an integrated touchscreen, factory pre-calibration, and included PC-compatible analysis software, the G600 streamlines both setup and ongoing monitoring. Data can be easily exported through Ethernet or USB in CSV or binary formats, supporting straightforward integration with existing data management systems.
FAQs of Particletrack G600 Process Technology For Piloting and production:
Q: How is the Particletrack G600 installed in existing process lines?
A: The G600 is designed as an insertion probe that can be easily integrated into reactors and pipelines, allowing for direct, in situ particle characterization without the need for process interruption or sampling.
Q: What are the benefits of real-time data acquisition with the G600?
A: Real-time data acquisition enables immediate monitoring of particle size and concentration, supporting swift adjustments and informed decisions during production or piloting, which enhances product quality and process efficiency.
Q: When should user calibration be performed on the Particletrack G600?
A: Factory pre-calibration ensures the G600 is ready for use upon delivery. User adjustment may be performed periodically or when process changes occur to maintain optimal measurement accuracy for specific applications.
Q: Where is the Particletrack G600 most effectively utilized?
A: The G600 excels in GMP-regulated and pilot production settings, as well as laboratory-scale applications. Its durable construction and wide operating temperature range make it ideal for a variety of industrial environments.
Q: What is the process for exporting and analyzing measurement data?
A: Data from the G600 can be exported via Ethernet or USB in CSV or binary format. The included PC-based analysis software provides comprehensive tools for visualization, trend analysis, and documentation.
Q: Which industries benefit most from the Particletrack G600?
A: This system is ideal for pharmaceutical, chemical, and related industries that need real-time in situ particle size measurement to support process control, quality assurance, and regulatory compliance.