Powder and Granules In-Line Metal Detector

Powder and Granules In-Line Metal Detector

Product Details:

  • Product Type Powder and Granules In-Line Metal Detector
  • Material Stainless Steel
  • Capacity Up to 5000 Kg/hr (Depending on Model)
  • Computerized Yes
  • Automatic Grade Automatic
  • Control System Microprocessor Based
  • Processing Type Metal Detection
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Powder and Granules In-Line Metal Detector Product Specifications

  • Silver / Metallic Finish
  • Approx. 60 Kg
  • Yes
  • 220-240 V AC, 50/60 Hz
  • Automatic
  • Metal Detection
  • Stainless Steel
  • Up to 5000 Kg/hr (Depending on Model)
  • Microprocessor Based
  • Powder and Granules In-Line Metal Detector
  • Approx. 150 W
  • Customizable as per model (Standard: 600x400x1200 mm)

Product Description

 

Powder and Granules In-Line Metal Detector

With unrivalled levels of detection sensitivity and designed to deliver ultimate product quality and total peace of mind for you and your customers, METTLER TOLEDO Safelines GF and Y-Valve gravity fall systems inspect bulk free falling fine powder and granular products products for metal contamination.

Gravity fall systems can be utilised on all bulk granular products from fine, dusty powders through to products with larger or irregular particulates. Systems can incorporate a wide range of diverter reject devices in order to remove metal contamination from the product flow.

High frequency operation and sophisticated electronic filtering techniques combine to deliver the ultimate in metal detection sensitivity. This enables all metals to be identified in the product flow. Contaminants readily detected include ferrous, non-ferrous (including aluminium) and the most difficult to find non-magnetic stainless steels.

On detection of metal, a fully automatic, high speed reject device is operated diverting the contaminated product and isolating it from the main product flow. The combination of maximum detection capability and the most efficient rejection systems lead to optimised operational efficiency, maximised profitability, and compliance with both internal and external standards and regulations.

Rapid Set-Up Through Easy To Use Interfaces:
Set up could not be easier through a choice of easy to use intuitive operator interfaces which can be located either adjacent to, or remotely from the working environment.Key Panel HMI - a robust, menu-driven membrane key panel provides access to the detectors operating system. An intuitive, multiple-language interface maximises operator efficiency and minimises training requirements.Touch Screen HMI - a full-colour touch-screen interface, with an intuitive icon-driven menu provides easy operator access to additional features.

Installation In The Tightest Spaces: All METTLER TOLEDO Safeline gravity fall systems utilise patented Internal Cancellation Field (ICF) technology which enables them to be installed close to other metal structures without compromising sensitivity performance. This technology, combined with the compact, innovative reject device design, means that Sealtite and Open Diverter systems offer the best overall space-saving solutions for situations where height is restricted.

 



Advanced Metal Detection for Powders and Granules

This in-line metal detector ensures thorough inspection of powders and granular materials for ferrous, non-ferrous, and stainless steel contaminants. Its microprocessor-based control system allows enhanced sensitivity, customizable aperture sizes, and consistent reliability, supporting high-capacity, continuous production lines in various industries.


Reliability and Safety in Industrial Processes

Designed to meet HACCP, GMP, CE, and FDA compliance, this equipment boosts food, pharmaceutical, chemical, and plastic product safety by swiftly eliminating metal contamination. Automatic rejection mechanisms and adjustable conveyor speeds guarantee efficient operation, reducing manual intervention and minimizing the risk of defective batches.

FAQs of Powder and Granules In-Line Metal Detector:


Q: How does the in-line metal detector work to ensure contaminant-free powders and granules?

A: The metal detector scans powders and granular materials as they pass through the customizable aperture. Using a microprocessor-based control system, it detects ferrous, non-ferrous, and stainless steel particles with sensitivity up to 0.5 mm for Fe, 0.8 mm for Non-Fe, and 1.0 mm for SS, activating an automatic reject mechanism upon detection.

Q: What industries can benefit from installing this metal detector?

A: Industries such as food processing, pharmaceuticals, chemicals, and plastics can benefit from this device. It is suitable for various production environments that require the detection and removal of metallic contaminants from powders and granules.

Q: When should the metal detector be integrated into your production line?

A: The metal detector should be installed at any stage where powders or granular materials require inspection before further processing, packaging, or dispatch. Early integration helps reduce contamination risks and ensures compliance with industry safety standards.

Q: Where can the metal detector be mounted in an industrial setup?

A: This detector is versatile and can be mounted in-line, using gravity feed, or in pipeline systems. Its customizable design allows adaptation to specific process requirements and space constraints within a manufacturing facility.

Q: What is the process after the detector identifies a metal contaminant?

A: Upon detecting a contaminant, the detector triggers an automatic reject mechanismsuch as a flap, drop, or rejection valveto quickly remove the affected product from the production flow, accompanied by an audio-visual alarm for operator notification.

Q: How does the adjustable conveyor speed and digital display aid in operation?

A: Adjustable conveyor speed and an intuitive LCD/LED touch panel facilitate precise control over inspection rates, accommodate various material flow rates, and simplify monitoring, diagnostics, and parameter adjustments during operation.

Q: What are the benefits of using a stainless steel construction and IP65 protection?

A: Stainless steel enhances durability and hygiene, particularly in food and pharmaceutical applications. IP65 ingress protection shields the electronics panel against dust and water, ensuring reliable performance in harsh industrial environments.

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